Flat storage KLK.
The KLK flat storage system demonstrates how even existing buildings with limited ceiling height can be utilized efficiently. With customized automation, it provides a compact, safe, and future-proof storage solution.
Efficient Storage Solutions for Existing Buildings with Limited Space
The Challenge
The warehouse had a comparatively low ceiling height, as it was an older building. Traditional racking and storage systems are difficult to implement in such environments, since they generally require more space and higher ceilings. At the same time, efficient material flow and safe, automated storage were still essential. The task was therefore to develop a solution that would enable automated flat storage despite the restricted building height, while being seamlessly integrated into a continuous intralogistics process.
Our Solution by project Service & Produktion GmbH
With PROPAL, project Service & Produktion GmbH implemented a flexible flat storage system specifically designed for low-ceiling warehouses. A 3‑axis gantry robot with an integrated belt hoist enables reliable and space-efficient handling of IBC containers and CP9 pallets. In combination with upstream stations for conveying technology, wrapping, and labeling, a seamless material flow is ensured—from transportation to stabilization, labeling, and automated storage. Thanks to the customized design of both the gripper and the control system, a solution was created that optimally utilizes the available space while providing a high level of process reliability.
Customer Benefits
- Optimal use of existing buildings despite low ceiling height
- Continuous material flow & high process reliability through automation
- Efficient, compact flat storage for IBC containers and pallets
- Flexible adaption of gripper technology to different products
- Energy-efficient and durable solution
- Future-proof thanks to easy expandability
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